Compressed-Air Hybrid Regenerative System for Lightweight Vehicles

Votes: 9
Views: 234

Executive Summary:

This proposal introduces a groundbreaking, low-cost, and sustainable alternative to conventional electric hybrid systems. By using compressed air instead of batteries, this regenerative system drastically reduces complexity and environmental impact. A reversible piston unit stores braking energy as compressed air and reuses it to assist vehicle startup. It is a recyclable, battery-free solution suitable for lightweight vehicles and especially valuable in regions with limited access to battery infrastructure.

Technical Description:

  • During braking, the vehicle's kinetic energy powers a reversible reciprocating piston compressor, storing air in a tank at pressures up to 8 bar (116 psi).
  • During startup or low-speed motion, the same compressor operates in reverse as a pneumatic motor, converting stored air back into mechanical energy.
  • System operation is controlled via pressure sensors and electromechanical valves.
  • The design avoids the use of lithium, rare earths, or complex electronics.

Estimated Energy Recovery (Based on Calculations):

  • A 45-liter air tank at 8 bar stores ~3600 liters (0.36 m³) of air at atmospheric pressure.
  • With an isentropic efficiency of ~30%, the usable energy is estimated at 0.9–1.2 MJ (250–330 Wh).
  • Sufficient to support vehicle acceleration or power ~0.5–1 km of urban travel at low speeds.

Key Advantages:

  • Mechanical Simplicity – No batteries or electronics.
  • Low Maintenance – Based on robust mechanical components.
  • Environmentally Friendly – No lithium or rare earth material required.
  • Low Cost – Ideal for mass production and local assembly.
  • Scalable Design – Suitable for small vehicles, scooters, or fleet applications.
  • Excellent for Urban Driving – Designed for frequent stop-and-go conditions.
  • Empowering Developing Regions – Can be built and maintained locally without reliance on costly battery technology.
  • Reduces Emissions Indirectly – Less need for high-energy battery manufacturing.

Potential Applications:

  • Lightweight urban vehicles
  • Electric tricycles or tuk-tuks
  • Last-mile delivery fleets
  • Postal, garbage, or municipal service vehicles
  • Sustainable vehicles in developing countries

Development Status:

Initial calculations validate the feasibility. Prototypes could be developed using reversible compressors and industrial-grade air tanks already available. Ideal candidates include small hybrid scooters or microcars with regenerative braking systems.

While electric hybrids excel in recovery efficiency, this compressed-air approach excels in affordability, sustainability, and ease of deployment—especially where simplicity is essential.

Conclusion:

This innovation offers a disruptive and accessible path to clean transportation. It circumvents the dependency on complex battery systems and empowers regions that lack advanced electric infrastructure. The compressed-air regenerative hybrid has the potential to democratize hybrid vehicle access and support climate-conscious mobility across diverse markets.

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  • About the Entrant

  • Name:
    David Crispi Sucarrats
  • Type of entry:
    individual
  • Software used for this entry:
    Chat GPT for the calculations
  • Patent status:
    none