A) Problem Statement:
The world is facing a major crisis to handle COVID-19, considering following key problems of our society:
- Worldwide pandemic
- Exponential spread & growth of COVID-19 positive cases, deaths and its fear & absolute halt of economic growth
- Maintain social distancing
- High demand for medical equipment in bulk quantity & crisis of its availability to handle the situation
- Additionally need of wheelchair for every patient visiting the hospital with or without COVID-19 – old aged people, handicapped, people needed assistance.
India and world need equipment which will aid medical systems to make it efficient, low cost solution faster & automated equipment with safety and importantly to maintain social distancing, so I innovated to design and manufacture this wheelchair.
B) Innovative Solution of Wheelchair:
- Key Features
- Wheelchair designed for usage at hospital/dispensary/COVID centers
- Semi-automated wheelchair driven with joystick
- Embedded mechanism to climb wheelchairs automated on stairs
- Automated obstacle detection
- Portable
- Lightweight design with no welding. Standard tubes are used to bolt and assemble.
- IOT based alert system for location
- Ultrasonic sensor based braking system with Arduino
- IOT based alert for safety -- alert to family/medical staff when collision
- Electric battery operated wheelchair
- Option to charge battery with solar
- 20 hours endurance per battery charge with minimum 10 KMPH
C) Stages/Methodology adopted in design & life cycle of wheelchair:
- Stage-I: Concept of Model Based System Engineering (MBSE) followed:
- carried system approach Requirement Management, Functional Analysis Logical Analysis and then Physical Design
- Innovative features are included in design as listed above in key features.
- We studied requirement of hospital for wheel chair, their challenges of hospital staff, outdoor and indoor patients
- Carried benchmarking of similar products
- Developed ‘Make or Buy’ strategy on sub-systems, components & supply chain
- And then finalised features and function iteratively
- Stage-II: Product Technical Specification at glimpse finalised:
- Weight of Wheelchair: 25 Kg
- Weight Wheelchair can hold: 90 Kg
- DC Motor: 400 W, 3000 RPM
- Battery: 12V, 600Ah
- Discharging Time: 20 Hour after full charge
- Maximum Speed: 35 Km/h
- Minimum Speed: 10 Km/h
- Charging time: 5 Hour from 0% to 100%
- Others: IOT, Joystick, mechanism for climbing, Braking system, safety
- Stage-III: Product Design – Using various apps of CATIA
- Designed various mechanical components of wheelchairs – Tire, Hand rest, Frame, Wheels, seat, Joystick, braking systems, Rim, Back rest, stair climbing mechanism, fasteners etc. and developed 3D CAD model
- Also designed electrical sub-systems – LED light, Battery, Motors, charging point, controller, sensors
- Parametric & Features based design is carried
- Bill of materials preparation & drawing for manufacturing
- Rendering of product and its parts/subsystems along with material assignment
- It was very complex to design product with intended objectives.
Voting
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ABOUT THE ENTRANT
- Name:Abhinav Kumar Sah
- Type of entry:individual
- Profession:
- Abhinav Kumar is inspired by:Impact & Sustainability:
This product will impact highly our society to make use of wheel chair and its features at low cost solution on validating prototype and manufacturing.
It is driven by electric vehicle/battery which support our NO pollution and Go-GREEN mission of Sustainability and save/protect energy - Software used for this entry:3D Experience platform by Dassault Systems
- Patent status:none